Audi Climate Control LCD Rebuild Kit

November 2, 2010 by admin · Leave a Comment
Filed under: Audi 

Please read and become familiar with these instructions before performing the actual repair. The LCD panel is fragile and can be damaged if incorrectly installed. Installation is very simple and straightforward. Many color photos are included to ensure a trouble free installation. Place several paper towels on your work surface so as not to scratch the buttons on your climate control panel.
1) Remove controller from the center console
Gently pry wood trim fascia panel (A) from center console using a flat edge tool. A flathead screwdriver with an overlay of electrical tape will prevent any marring of surfaces. Remove the two Phillips head screws on left and right sides (B). Climate control center will slide out. Remove all four electrical connectors by simply pushing the tab in with your thumb and pulling the connector away from its socket. All four connectors are mechanically different to prevent mismatch upon assembly.
2) Taking your controller apart
Remove the three Phillips head screws from holding the front control panel to the controller housing. In this photo two screws can be seen at the top. The 3rd is on the bottom side. If you do not have the four turquoise lamp holders as seen in this photo, your controller is LED backlit. Rebuild is the same, but you will not need the lamps provided in this kit. If your controller is an early version with a white enclosure, please go to the appendix for updated information. Gently pull the front panel away from the housing to expose the LCD controller board and its ribbon connector.
Restores cracked, leaking or missing segment LCD’s for the following vehicles:
• 1997-98 Audi A4 with electronic climate control center
• 1995-97 Audi A6 with electronic climate control center
• 1997-98 Audi A8 with electronic climate control center
• 1993-95 Audi 90 with electronic climate control center
• 1992 Audi 100 with electronic climate control center
• 1995-97 Audi S6 with electronic climate control center
• 1994-98 Cabriolet with electronic climate control center

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1991 Volvo 940 L4-2320cc Manual Climate Control (MCC) System Diagram

May 18, 2010 by admin · Leave a Comment
Filed under: Volvo 

The wiring diagram of this Manual Climate Control (MCC) contains: LEGEND 2 Ignition switch 8 8-pole connector, electrical distribution unit 10 Alternator 11 Fuse box 12 12-pole connector, electrical distribution unit 18 18-pole connector, electrical distribution unit 55 Heater fan switch 78 Positive terminal 81 Pressure sensor, AC 82 Pressure sensor, electric cooling fan 131 Relay, electric cooling fan 165 Heater fan 169 Resistor, heater fan 200 Compressor solenoid 291 Solenoid valve, idle Read more

2005 Taurus/Sable Workshop Manual Climate Control

May 29, 2010 by admin · Leave a Comment
Filed under: Ford 

Removal
1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor — 3.0L (2V) or Air Conditioning (A/C) Compressor — 3.0L (4V) in this section.
2. Remove the A/C clutch hub retaining bolt. 1. Hold the A/C clutch hub with the special tool. 2. Remove the bolt.
3. Remove the A/C clutch disc and hub and the spacer (19D648). 1. Thread an 8 x 1.25 mm (0.04 in) bolt into the A/C clutch disc and hub to force it from the compressor shaft. 2. Lift the A/C clutch disc and hub and the spacer from the compressor shaft.
4. Remove the pulley snap ring.
5. Remove the A/C compressor pulley. 1. Install the special tool. 2. Remove the compressor pulley.
6. NOTICE: Do not use air tools. The A/C compressor clutch field coil can be easily damaged. Remove the A/C compressor clutch field coil. 1. Install the special tool on the nose opening of the A/C compressor. 2. Install the special tool. 3. Remove the A/C compressor clutch field coil.
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2002 Taurus/Sable Climate Control System Workshop Manual

May 29, 2010 by admin · Leave a Comment
Filed under: Ford 

The amount of moisture (water vapor content) that the air can hold is directly related to the air temperature. The more heat there is in the air, the more moisture the air can hold. The lower the moisture content in the air, the more comfortable you feel. Removing moisture from the air lowers its relative humidity and improves personal comfort. Effects of Pressure on Boiling or Condensation As the pressure is increased on a liquid, the temperature at which the liquid boils (converts to gas) also increases. Conversely, when the pressure on a liquid is reduced, its boiling point is also reduced. When in the gas state, an increase in pressure causes an increase in temperature, while a decrease in pressure will decrease the temperature of the gas.
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Audi A3 Convertible SmartTOP Roof Top Control

April 4, 2010 by admin · Leave a Comment
Filed under: Audi, PDF Download 

Mods4cars, the southern California based specialist in high-end electronics for convertible top and remote controls, announced the release of their latest “SmartTOP” comfort roof top control for the new Audi A3 convertible. Customers are now able to raise and lower their convertible top at the touch of a button while driving at low speed or remoteley using their factory key fob.

The new T-Adapter saves 50% installation time. The adapter is included at no extra cost. It allows an simple plug-and-play installation of the SmartTOP module without the need to remove single contacts from the plug. Also, the original condition can easily be restored in seconds.
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Audi A6 4F APS+ Parkibg Aid Control Unit Placement Installation Guide

April 25, 2010 by admin · Leave a Comment
Filed under: Audi, PDF Download 

The control unit for PDC is located behind the trunk cover on the right hand side. Remove the middle cover of the trunk. Pull of the metal plate of the trunk. Remove the cover by pulling on the right hand side of the trunk like showing on the image.
Remove the back seats. Pull the seats out of the locking. Remove the cover of the B-post. Pull the cover beginning from the ground up to the roof. Pull the lower cover in direction of the roof. It is fixed on the ground.
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Audi A3/A4 M4C-STA4 Comfort Roof Control Module Installation

April 3, 2010 by admin · Leave a Comment
Filed under: Audi, PDF Download 

Installation – Steps 1-3
1. Turn the ignition on and open the roof completely. Then start closing the roof and stop when the rear lid is fully open (vertical position). This enables access to the area marked (2). IMPORTANT: Turn off the ignition and remove key before continuing! Remove rear seat bench (lift up front portion with force), then remove T-30 torx screw (1).
2. Remove rear side panel: First pull towards the center of the car (1) then lift up and slide up and frontward out. Simultaneously pull the back rest up (where the torx screw was removed earlier). The side panel is just snapped into place and can be lifted off along the rubber edge (2). Directly behind the panel is the roof controller box.
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1995 Cadillac Concours N-Remove/Install/Overhaul

June 13, 2010 by admin · Leave a Comment
Filed under: Cadillac, PDF Download 

Removal, overhaul and installation procedures (when given by manufacturer) are covered in this article. If component removal and installation is primarily an unbolt and bolt-on procedure, only a simple torque specification may be supplied.

IGNITION SYSTEM POWERTRAIN CONTROL MODULE (PCM)
CAUTION: Electronic components used in control systems are designed to carry very low voltages. As little as a 30-volt charge created by static electricity can cause a total or degrading failure in PCM or other electronic components containing integrated circuits. Before servicing PCM, ground yourself and ground work area to discharge stored electricity.
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Audi A4/Volkswagen Passat 1.8T BCS (Boost Control System) Installation Instructions

March 28, 2010 by admin · Leave a Comment
Filed under: Audi, PDF Download 

Installation Instructions
1) In order to gain access to the engine computer, it is helpful to reposition the windshield wipers. Turn the ignition on and turn on the windshield wipers. When the wipers reach the vertical position, turn off the ignition. Make sure the ignition is turned off and the key is removed before continuing with the installation.
2) Inside the engine compartment there is a plastic box near the firewall on the driver side. In order to access the back screw, remove the plastic cap located adjacent to the driver side wiper arm. Remove the screws that hold down the plastic cover.
3) Remove the black plastic cover to access the ECU.
4) Find a suitable location to mount the BCS. In most cases the unit is installed in the opening of the center console near the car stereo. The unit is held in place with the Velcro that is provided.
5) Route the wires through the center console to an opening located near the clutch or brake pedal.
6) Route the BCS wires from the pedal area to the open hole in the side of the ECU box.
7) Remove the ECU connector covers by cutting the zip ties and pulling off the covers from the connector housings.
8) Remove about eight inches of the cloth tape around the ECU wiring harness.
9) Make the connections about six inches away from the ECU connectors.
10) Use the ECU pin diagram below to help you locate the correct wires to connect into.
11) Verify the correct wire for each connection by pin number and wire color code. See the reverse side of this page for wiring instructions.

Calibration Procedure
The rear panel calibration adjustment allows you to fine tune the BCS for your vehicle. If the setting is too high or too low, your car will not make full power. After the BCS is installed, the rear panel adjustment can be set during a short test drive. Start with the setting on maximum (100). See if the car pulls strongly to redline. Turn down the setting until the cars pulls strongly to redline in all gears. If the cars surges (cyclic variation in power), turn down the setting a little bit. Most 1999 and 2000 cars will wind up set near zero. Many 2001 cars will work best near 90

Wiring Instructions
The diagram below shows the location of the wires on the ECU connector plugs that are used to tie in the BCS. Be sure to trace the wires to the ECU pins to insure that connections are made to the correct wires. Do not go by wire color alone. You must confirm the correct wire by connector location. Connections will be made to the wiring harness a few inches from the side of the engine computer. All connections are made using the crimp connectors that are provided. The T-tap connectors are in two parts. The dark red piece is clamped onto the wire with a pair of pliers. After striping the corresponding wire from the BCS, crimp on the male spade connector. Make sure you crimp onto the bare wire and not the insulation. Shrink the insulation onto the wire with a heat gun. Inspect the male spade connector to make sure that the spade terminal is centered inside the insulator. This will insure that it mates properly with the T-tap connector. Push the male spade onto the T-tap connector until it snaps into place.

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2001 Mercedes Benz E 320 Sedan V6-3.2L Door Liner on Rear Door Remove/Install

May 16, 2010 by admin · Leave a Comment
Filed under: Mercedes Benz 

Removing/Installing
1. Press of handle recess (3) using assembly wedge
2. Unscrew screw (4) in the area of the interior door control
3. Unclip cover (11) and unscrew screw (12) With code 293 (rear side airbag)
4. Unscrew screw (1) on lock escutcheon (2) and remove lock escutcheon (2) downwards
5. Press of cover (5) under armrest and unscrew screw (6)
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